A LITTLE WORLD STUDIOS ORIGINAL
Little Dinosaur Adventures · LWS-MPK-DA-01 · Revision A
Toby the T-Rex Mini Plush Keychain
Toby is the fearless explorer of the dinosaur world, always ready to lead his friends into exciting new discoveries. With a big heart and strong spirit, Toby shows that being brave means helping others and never giving up.
Approved 8–12 cm mini plush keychain design from the factory brochure, showing the front, back, left, right and three-quarter views required for sample development.
Meet Toby from Little Dinosaur Adventures · Explore the Toby PVC figure
Approved five-view character artworkDownload artwork sheet ↓
Factory build sheet
Toby production requirements
This page and its five-view artwork form the development reference for quotation, pattern engineering and the first physical sample. The factory must preserve the approved face, colours, proportions and distinguishing character details shown above.
Soft short-pile plush / velboa
Select pile length and fabric weight to retain the small-scale silhouette and embroidered detail.
Polyester fibre filling
Evenly filled with a soft, rounded collectible finish; no hard edges or loose internal components.
Embroidery preferred
Eyes, mouth and small facial details should be embroidered. Match the approved artwork and colour references.
Reinforced fabric loop
Secure the top loop into the main seam and attach the approved metal lobster clasp and split ring.
Five-view engineering
Use front, back, left, right and three-quarter views to develop a balanced, repeatable sewing pattern.
Physical sample required
Submit the first sample for proportion, colour, material, embroidery, seam and clasp approval before bulk production.
Confirm age grading and tests
Quote EU/UK EN 71 and applicable marking, plus USA ASTM F963 / CPSIA testing, separately.
Recyclable card or pouch
Show the character name and collection, with barcode/SKU space, warnings and export-carton information.
Approval statusConcept artwork approved for factory quotation and sample development. Final production approval follows review of the physical sample, materials and compliance documentation.
Full production structure
LWS-MPK-DA-01 technical pack
Controlled manufacturing requirements for Toby. Measurements and construction tolerances must be confirmed on the signed golden sample before production.
Component codeComponentProvisional specificationFactory evidence required
LWS-MPK-DA-01-FAB-01Main body fabricSoft short-pile plush or velboa; fibre content and GSM proposed by factory; colours matched to approved artwork.Supplier data sheet, composition, colour swatch and chemical test declaration.
LWS-MPK-DA-01-FIL-01FillingNew clean polyester fibre fill; even distribution; no reclaimed or contaminated filling.Material declaration, cleanliness evidence and lot traceability.
LWS-MPK-DA-01-EMB-01EmbroideryEyes, mouth, markings and small facial details embroidered; no loose beads or glued facial parts.Thread composition, colour references and embroidery strike-off.
LWS-MPK-DA-01-LOP-01Reinforced top loopWoven fabric loop captured in the structural seam with internal reinforcement patch.Construction sample and tension-test report to applicable age grading.
LWS-MPK-DA-01-MET-01Metal hardwareLobster clasp plus split ring; smooth finish; corrosion-resistant; nickel/restricted-substance compliance confirmed.Plating declaration, restricted-substance report and attachment test.
LWS-MPK-DA-01-LAB-01Sewn-in labelBrand, product code, batch/date code, manufacturer/importer identification, country of origin and care information.Final label artwork and market-by-market legal review.
LWS-MPK-DA-01-PKG-01Retail packagingRecyclable card or pouch with product identity, barcode area, responsible economic operator and required warnings.Dieline, barcode validation, warning review and transit-pack specification.
Pattern & assembly
Factory construction controls
- Pattern engineeringDevelop from all five approved views. Preserve the character silhouette, face position and recognisable markings at 8–12 cm finished height.
- Seam engineeringFactory to nominate seam type, stitch density and allowance appropriate to the fabric. Lock seam ends and reinforce the top-loop load path.
- Small-part preventionUse embroidery wherever possible. Any detachable component must be assessed against the intended age grade and applicable mechanical/small-parts requirements.
- In-process inspectionCheck symmetry, embroidery position, seam security, stuffing consistency, metal finish, loop capture and contamination control.
- Golden sampleOne signed and dated approved sample becomes the production master. No material, colour, pattern or supplier change without written approval.
- Final AQL inspectionFactory and buyer must agree critical, major and minor defect classifications plus inspection level before purchase order release.
Legal and standards matrix
Testing and documentation codes
Applicable clauses depend on final age grading, materials, packaging and target market. The factory must obtain confirmation from an accredited laboratory and provide current reports for the production materials—not rely on this web specification alone.
Directive 2009/48/EC during transition
Apply the current harmonised toy standards and prepare the safety assessment, technical file, EU Declaration of Conformity, traceability and CE marking. Regulation (EU) 2025/2509 entered into force in 2026 and applies after its transition period; readiness must include the future digital product passport requirements.
- EN 71-1:2014+A1:2018 — mechanical and physical properties
- EN 71-2:2020 — flammability
- EN 71-3:2019+A2:2024 — migration of certain elements
- REACH Regulation (EC) No 1907/2006 — applicable restricted substances
Toys (Safety) Regulations 2011
Complete safety assessment, technical documentation, conformity assessment, declaration, traceability and the legally accepted conformity marking for the intended GB placing-on-market route.
- Use current UK-designated toy standards confirmed at order date
- Responsible UK manufacturer/importer details
- Product/batch identification and English warnings
- Retain required compliance documentation
16 CFR Part 1250 / ASTM F963-23
ASTM F963-23 is the mandatory toy standard for relevant products manufactured on or after 20 April 2024. Applicable sections must be confirmed and tested by a CPSC-accepted third-party laboratory where required.
- CPSIA, including applicable lead and phthalate limits
- 16 CFR Part 1501 — small-parts assessment where applicable
- Children’s Product Certificate based on passing test reports
- CPSIA tracking label on product and packaging where practicable
Not yet certifiedThis is a design and manufacturing specification. CE/UK conformity status, a Children’s Product Certificate, laboratory approval or other certification must not be claimed until the final production-representative sample and materials have passed all applicable assessments.
Approval workflow
Seven factory gates before production
01 Quotation & feasibility02 Pattern prototype03 Material and colour swatches04 Embroidery strike-off05 First complete sample06 Compliance testing07 Golden sample & pre-production sign-off
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